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Aluminum Sand Casting

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This technique is usually used for high production volume processes. Sand moulds are created using various materials, the sand must be bonded together using either synthetic compounds or clay and water and moulds must be rebuilt after each casting

Aluminum Sand Casting 02

The design of moulds is a very complicated process, however, in general, they are filled simply by gravity without the need for any pressure differentials or mechanical action.

Product Name:	Aluminum alloy
Material:
No	ANSI	GB
1	356.0	ZL 101
2	319.0	ZL 102
3	328.0	ZL 104
4	355.0	ZL 105
5	204.0	ZL 201A
6	201.0	ZL 203
7	208.0	ZL 205A
8	520.0	ZL 301
9	514.0	ZL 303
10	713.0	ZL 401

Serial	Alloy trademark	Alloy code name	Major chemical elements
Serial	Alloy trademark	Alloy code name	Si	Cu	Mg	Zn	Mn	Ti	Other
1	ZALS17Mg	ZL 101	6.5-7.5		0.25-0.45
2	ZALSi7MgA	ZL 101A	6.5-7.5		0.25-0.45			0.08-0.20
3	ZALSi12	ZL 102	10.0-13.0
4	ZALSi9Mg	ZL 104	8.0-10.5		0.17-0.35		0.2-0.5
5	ZALSi5Cu1Mg	ZL 105	4.5-5.5	1.0-1.5	0.4-0.6
6	ZALSi5Cu1MgA	ZL 105A	4.5-5.5	1.0-1.5	0.4-0.55
7	ZALSi8Cu1Mg	ZL 106	7.5-8.5	1.0-1.5	0.3-0.5		0.3-0.5	0.10-0.25
8	ZALSi7Cu4	ZL 107	6.5-7.5	3.5-4.5
9	ZALSi12Cu2Mg1	ZL 108	11.0-13.0	1.0-2.0	0.4-1.0		0.3-0.9
10	ZALSi5Cu6Mg	ZL 109	11.0-13.0	0.5-1.5	0.8-1.3				Ni0.8-1.5
11	ZALSi5Cu6Mg	ZL 110	4.0-6.0	5.0-8.0	0.2-0.5
12	ZALSi9Cu2Mg	ZL 111	8.0-10.0	1.3-1.8	0.4-0.6		0.10-0.35	0.10-0.35
13	ZALSi7Mg1A	ZL 114A	6.5-7.5		0.45-0.60			0.10-0.20	Be0.04-0.07(1)
14	ZALSi5Zn1Mg	ZL 115	4.8-6.2		0.4-0.65	1.2-1.8			Sb0.1-0.25
15	ZALSi8MgBe	ZL 116	6.5-8.5		0.35-0.55			0.10-0.30	Be0.15-0.40
16	ZALCu5Mn	ZL 201		4.5-5.3			0.6-1.0	0.15-0.35
17	ZALCu5MnA	ZL 201A		4.8-5.3			0.6-1.0	0.15-0.35
18	ZALCu4	ZL 203		4.0-5.0
19	ZALCu5MnCdA	ZL 204A		4.6-5.3			0.6-0.9	0.15-0.35	Cd0.15-0.25
20	ZALCu5MnCdVA	ZL 205A		4.6-5.3			0.3-0.5	0.15-0.35	Cd0.15-0.25 V0.05-0.3 ZrV0.05-0.2 B0.05-0.06
21	ZALRE5Cu3Si2	ZL 207	1.6-2.0	3.0-3.4	0.15-0.25		0.9-1.2		Ni0.2-0.3 Zr0.15-0.25 RE4.4-5.0(2)
22	ZALMg10	ZL 301			9.5-11.0
23	ZALMg5Si1	ZL 303	0.8-1.3		4.5-5.5		0.1-0.4
24	ZALMg8Zn1	ZL 305			7.5-9.0	1.0-1.5		0.1-0.2	Be0.03-0.1
25	ZALZn11Si7	ZL 401	6.0-8.0		0.1-0.3	90.-13.0
26	ZALZn6Mg	ZL 402			0.5-0.65	5.0-6.5		0.15-0.25	Cr0.4-0.6

Product Range
Machinery Parts	Automotive accessory	Valve Parts	Electric power transmission
Marine Parts	Railway parts Casting	Electric motor body & accessories	Gear Cases & accessories
Chair Parts	Air compressor Parts & accessories	Manhole cover parts	Flange, Tappet parts
Sewing machine parts & accessories	Construction Parts & accessories	Mining accessories	Gardening Parts & Accessories
Machine tools industries	Radiator parts	cylinder head & body	Counterweight items	Rotor housing